The Benchmark fo Rubber Gym Flooring

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High-Performance Rubber Gym Flooring Solutions in Malaysia

In modern commercial gyms and fitness developments, flooring is not a finishing material — it is structural protection.
PRIMEFIT Gym Flooring by Primelay® is engineered for high-impact, high-traffic, and high-load environments, where safety, durability, and vibration control are critical. From commercial fitness centres and condominium gyms to CrossFit boxes, sports academies, and rehabilitation facilities, PRIMEFIT delivers professional-grade rubber flooring systems designed to perform under extreme conditions.
Our solutions combine high-density SBR rubber, EPDM performance layers, and non-toxic MDI polyurethane binders to protect subfloors, reduce noise transmission, and enhance user safety — making PRIMEFIT a preferred choice for developers, architects, and B2B procurement teams.

What is Professional Gym Flooring?

What is Professional Gym Flooring?
Professional gym flooring is a specialized impact-absorbing system manufactured from high-density rubber compounds, engineered to withstand repeated shock from heavy equipment, free weights, and dynamic movement.
Unlike generic rubber mats, PRIMEFIT gym flooring:

Absorbs kinetic energy from dropped weights
Reduces vibration transfer to lower floors
Provides anti-slip traction
Protects concrete slabs from structural fatigue

This makes it suitable for multi-storey commercial buildings, urban developments, and high-usage fitness environments.

Each product range is supported with:

Technical data sheets
Design catalogues
Installation guides
Certification documents

This ensures architects, designers and contractors can specify Primelay confidently.

PRIMEFIT Gym Flooring Systems

Engineered for Performance, Safety & Long-Term Commercial Use

PRIMEFIT Gym Rubber Flooring is designed as a modular performance system, allowing different rubber formats to be applied strategically across a fitness facility. Each system serves a specific function — from premium studios to extreme heavyweight zones — while integrating seamlessly with vinyl, sports flooring, and artificial turf.

HD Laminated Rubber Tiles

Premium Easy-Clean Flooring for Modern Fitness Spaces

HD Laminated Rubber Tiles represent the latest evolution in gym flooring technology. Built with a dual-density structure, these tiles combine a rugged solid rubber base with a smooth laminated top layer, delivering a refined appearance without compromising impact performance.
Unlike traditional porous rubber, the laminated surface is non-porous, making it significantly easier to clean and maintain — an important advantage for premium gyms, studios, and branded fitness environments where hygiene and appearance matter.

Key Advantages

Smooth laminated surface for premium aesthetics
Easy-clean, non-porous finish
Reduced dust and sweat absorption
High resistance to equipment indentation
Suitable for commercial indoor environments

Specification	Details
Construction	Dual-density laminated rubber
Thickness Options	8mm, 10mm, 15mm, 25mm, 50mm
Tile Size	500 × 500mm / 1000 × 1000mm
Surface	Smooth laminated top layer
Density (Top Layer)	~1100–1200 kg/m³
Density (Bottom Layer)	~850–900 kg/m³
Slip Resistance	Anti-slip
Installation	Glue-down or interlocking (model dependent)

Recommended Usage

Premium commercial gyms
Personal training studios
Group exercise and functional zones
Branded fitness spaces

Best paired with:
Vinyl plank flooring for yoga/stretch areas and rubber rolls for cardio zones

Solid Square Rubber Tiles

Heavy-Duty Flooring for Extreme Impact & Strength Training
Solid Square Rubber Tiles are the foundation of serious strength and power training facilities. Manufactured from high-density solid rubber, these tiles are engineered to absorb extreme impact from dropped weights while protecting the structural slab beneath.
Precision side-cut dimensions and beveled edges provide a clean, professional finish while reducing trip hazards — making them ideal for Olympic lifting platforms, powerlifting zones, and CrossFit gyms.

Key Advantages

Maximum shock and vibration absorption
Excellent noise reduction for multi-storey buildings
Heavy tile weight prevents shifting
Beveled edges for safer transitions
Built for long-term commercial abuse

Specification	Details
Construction	High-density solid rubber
Thickness Options	15mm, 25mm, 50mm
Tile Size	500 × 500mm / 1000 × 1000mm
Edge Detail	Beveled edge
Tile Weight	Up to 2.5~14kg per tile
Slip Resistance	Anti-slip
Installation	Glue-down or interlocking (model dependent)

Recommended Usage

Free-weight zones
Olympic lifting platforms
CrossFit and power training areas
Heavy equipment zones

Best paired with:
HD laminated tiles in surrounding zones and artificial turf for functional training lanes

Rubber Flooring Rolls

Seamless Rubber Flooring for Cardio & Multi-Purpose Areas

PRIMEFIT Rubber Flooring Rolls are designed for large, continuous fitness spaces where a seamless appearance and consistent performance are required. Supplied in wide rolls, this system minimizes joints and delivers a clean, modern finish for cardio zones, aerobic studios, and sports halls.
Available with EPDM sparkle options, rubber rolls also support visual zoning and brand identity within commercial gyms.

Key Advantages

Seamless, large-format installation
Faster installation for big areas
Consistent underfoot feel
Available in multiple thicknesses
Custom EPDM sparkle colours available

Specification	Details
Material	SBR rubber with EPDM sparkle
Thickness Range	4mm – 10mm
Roll Size	1m × 10m
Weight	4.4 – 11 kg/m²
Surface	Anti-slip textured
Installation	Full glue-down (2-component PU binder)

Recommended Usage

Cardio machine zones
Aerobic and spin studios
Sports halls
Multi-purpose activity areas

Best paired with:
Solid rubber tiles at free-weight drop zones and vinyl flooring for studio areas

How These Rubber Systems Work Together

Strategic Rubber Flooring Zoning

Gym Area	Recommended Rubber System
Heavy Free Weights	Solid Square Rubber Tiles
Functional Training	HD Laminated Rubber Tiles
Cardio Zones	Rubber Flooring Rolls
Studio / PT Areas	HD Laminated Tiles
Equipment Walkways	Rubber Rolls or HD Tiles
Installation	Full glue-down (2-component PU binder)

Using the right rubber system in the right zone improves safety, reduces maintenance issues, and extends the lifespan of the entire facility.

Technical Product Overview

Series	Thickness	Format	Recommended Use
Interlock 8-HD / 10-HD	8mm, 10mm	Interlocking Tiles	Retail gyms, PT studios, home gyms
SQ 15-HD / 25-HD	15mm, 25mm	Solid Square Tile	Commercial gyms, heavy usage
SQ 50-HD	50mm	Solid Square Tiles	Extreme impact, heavyweight zones
Fitmat Performer	4mm – 10mm	Rubber Roll	Sports halls, seamless training zonesl

Complete Fitness Flooring Solutions

Beyond Rubber Gym Flooring

Modern fitness facilities are no longer built using a single flooring type. A well-designed gym combines rubber flooring, vinyl planks, sports PVC flooring, and artificial turf, each serving a specific function.
Primelay offers a complete ecosystem of fitness flooring solutions that integrate seamlessly with PRIMEFIT rubber flooring for performance, durability, and design consistency.

LIVINN Vinyl Flooring Planks

Livinn Vinyl Flooring is a luxury Korean vinyl plank system designed for low-impact fitness areas where comfort, aesthetics, and hygiene are essential.

Key Advantages

Wood and concrete designs for premium interiors
Comfortable underfoot for floor exercises
Easy to clean and maintain
Stable surface for yoga, stretching & standard walkway areas.

Technical Specifications

Specification	Details
Product Types	Luxury Vinyl Flooring (LVT)
Thickness	3.0mm
Wear Layer	0.2mm
Plank Size s	184 × 950mm
Tile Size	470 × 470mm
Origin	Made in Korea
Tile Size	470 × 470mm
Surface	PU-coated, easy-clean

Recommended Usage

Yoga studios
Stretching & warm-up areas
Studio fitness rooms
Personal training zones

Best paired with:

PRIMEFIT rubber flooring in weight zones and equipment areas

Homogeneous Vinyl Flooring

Homogeneous Vinyl Flooring is a high-performance commercial flooring solution engineered for continuous foot traffic and rolling loads.

Key Advantages

Uniform structure throughout thickness
Extremely low indentation under cardio machines
Anti-bacterial, stain-resistant, and waterproof
Long service life in commercial gyms

Technical Specifications

Specification	Details
Total Thickness	2.0mm
Weight	2850-3100 g/m²
Roll Width	2.0m
Roll Length	20m
Surface Treatment	PUR Coating
Slip Resistance	Certified anti-slip
VOC	Low VOC, indoor safe

Recommended Usage

Cardio machine zones
Treadmill & elliptical areas
Commercial fitness centres
Hotel & condominium gyms

Best paired with:

PRIMEFIT rubber mats under heavy equipment bases

Heterogeneous / PVC Sports Flooring

PVC sports flooring is designed for controlled movement, shock absorption, and surface consistency, making it ideal for dance and group exercise studios.

Key Advantages

Engineered elastic backing for joint protection
Stable and slip-controlled surface
Available in wood design.
Suitable for multi-sport and fitness use
Resistant, and waterproof
Long service life in commercial gyms

Technical Specifications

Specification	Details
Total Thickness	~4.5mm
Format	Roll
Surface	Wood design / Sports vinyl
Shock Absorption	Engineered elastic system
Application	Indoor sports & fitness

Recommended Usage

Dance studios
Aerobics & Zumba rooms
Yoga & Pilates halls
Multi-purpose sports studios

Best paired with:

Rubber flooring at entry zones and equipment storage areas

Multi-Purpose Sports Flooring (PVC Materials)

This flooring system supports both sports and fitness functions, making it ideal for shared-use halls.

Common Applications

Basketball & badminton courts
Multi-sports halls
School fitness facilities
Community sports centres

Why it works with gym flooring:

Rubber flooring can be used at free-weight zones while PVC sports flooring covers activity zones.

Artificial Turf (Fitness & Functional Training)

GrassKing Artificial Turf is widely used in modern gyms for sled pushing, agility training, and functional workouts.

Key Advantages

High resilience and tuft recovery
Excellent grip for sled training
Easy to clean and maintain
Available in multiple pile heights

Common Turf Specifications

Model	Pile height	Application
Multi Sport 12	12mm	Indoor functional zones
Multi Sport 15	15mm	Agility & training lanes
Evergreen 20	20mm	Fitness & gym turf
Royal Green 25	25mm	Premium functional zones
Signature Turf 35	35mm	Premium functional zones

Recommended Usage

Sled tracks
Functional training areas
CrossFit conditioning zones

Best paired with:

PRIMEFIT rubber tiles at drop zones and free-weight areas

Interlocking Puzzle Mats for Martial Arts, Kids Zones & Multi-Activity Spaces

AKTIV Foam Mats are heavy-duty EVA interlocking puzzle mats designed for spaces that require soft impact protection, joint comfort, and safe fall zones. Unlike rubber gym flooring (which focuses on equipment load and vibration control), EVA foam mats are built for body-contact training and floor-based sports, making them ideal for martial arts studios, dojo, kids activity areas, and indoor sports programs.
These mats use a jigsaw / puzzle interlock system, allowing fast installation, easy replacement of damaged pieces, and flexible layout zoning—perfect for facilities that need to reconfigure training areas.

Product Options & Key Specifications

Model	Thickness	Format	Size	Material	Colour Options	Packing
AKTIV PRO MAT 40	40mm	Interlocking / Jigsaw / Puzzle	1000 × 1000mm	EVA Foam	Red/Blue, Yellow/Green, Grey/Black	4 pcs / bag (4m² / 43 sqft)
AKTIV PUZZLE MAT 25	25mm	Interlocking / Jigsaw / Puzzle	1000 × 1000mm	EVA Foam	Red/Blue, Yellow/Green, Grey/Black	8 pcs / bag (8m² / 86 sqft)

Recommended Applications (Where AKTIV Foam Mats Perform Best):

AKTIV Foam Mats are suitable for:

Indoor playground & kids activity zones
Martial arts & combat sports: Judo, Karate, Tatami, Taekwondo, Muay Thai
Indoor sports activities & training rooms

How to Use AKTIV Foam Mats Together With PRIMEFIT Rubber Gym Flooring

A smart commercial fitness facility often needs both hard-performance zones and soft-safety zones:

Recommended Zoning Combination

Area / Zone	Best Flooring Choice	Why
Free weights, dumbbells, strength machines	PRIMEFIT Solid Rubber Tiles / HD Laminated Tiles	Load resistance, vibration control, durability
Cardio + functional training walkways	PRIMEFIT Rubber Rolls	Seamless movement, easy cleaning, consistent traction
Martial arts / kids programs / fall-risk activity	AKTIV EVA Foam Mats (25–40mm)	Softer impact protection, safer fall zones
Mixed facilities (gym + martial arts)	Rubber in equipment zones + EVA in training zones	Best safety + best durability

Why Facilities Choose AKTIV Foam Mats

Fast deployment (interlock puzzle installation)
High comfort for knee, elbow, and fall impact
Easy to replace single tiles when damaged
Strong fit for martial arts schools, gyms with kids classes, and community sports centres

Essential Components for a Complete & Professional Flooring Installation

A high-performance flooring system is only as good as its accessories and installation materials. To ensure safety, durability, and a professional finish, Primelay recommends using the correct edging profiles, skirting, nosing, and adhesive systems together with all gym and fitness flooring installations.

Rubber Edging Bar

Purpose:
Provide smooth height transitions between different flooring thicknesses and eliminate trip hazards.

Recommended For:

Rubber gym tiles (8mm – 50mm)
Rubber rolls at entrances
Transitions between rubber and vinyl flooring

Key Benefits:

Improves safety and accessibility
Protects flooring edges from damage
Enhances overall finish quality

Rubber Skirting

Purpose:
Creates a clean, hygienic wall-to-floor junction and protects walls from impact and dirt.
Recommended For:

Commercial gyms
Cardio zones
Vinyl flooring and rubber flooring installations

Key Benefits:

Covers expansion gaps neatly
Prevents dust and moisture build-up
Easy to clean and maintain

Rubber Nosing

Purpose:
Protects step edges and reduces slip risk on raised platforms and level changes.

Recommended For:

Weightlifting platforms
Stage edges
Steps, ramps, and level transitions

Key Benefits:

Improves edge visibility and safety
Reduces wear on flooring edges
Professional finish for elevated areas

Adhesive & Bonding Systems

A correct adhesive system is critical for long-term performance, especially in commercial fitness environments with heavy loads and vibration.

Single-Component PU Binder

Purpose:
Permanent bonding for rubber tiles in commercial gyms.

Recommended For:

Solid square rubber tiles
HD laminated rubber tiles
Heavy free-weight and CrossFit zones

Key Benefits:

Strong bond strength
Controls tile movement and shifting
Suitable for high-impact use

2-Component PU Binder (PU Binder 149 / PU Binder 20kg)

Purpose:
High-performance adhesive for seamless flooring systems.

Recommended For:

Rubber flooring rolls
Large continuous cardio zones
Sports halls and multi-purpose areas

Key Benefits:

Superior shear and peel strength
Long working life for large areas
Best solution for full-bond roll installation

Contact Adhesive / CA Glue

Purpose:
Fast-bond adhesive for detailing and accessories.

Recommended For:

Rubber skirting
Rubber nosing
Edging bars and trimsRubber roll using both concrete & rubber bonding.

Key Benefits:

Quick setting
Strong initial grab
Clean finishing work
Professional finish for elevated areas

Accessory Selection Guide (At a Glance)

A correct adhesive system is critical for long-term performance, especially in commercial fitness environments with heavy loads and vibration.

Flooring Type	Recommended Accessories
Rubber Gym Tiles	Edging bars, rubber skirting, PU binder
Rubber Flooring Rolls	2-component PU binder, skirting, nosing
Vinyl Flooring (Plank / Homogeneous)	Skirting, contact adhesive, transition strips
PVC Sports Flooring	Skirting, PU adhesive, expansion trims
Artificial Turf	Adhesive, edge trims, rubber transition strips
Foam Mats (EVA)	Optional border ramps, dry-fit perimeter locking

Why Use Primelay Recommend Accessories?

Tested compatibility with Primelay flooring systems
Consistent performance and finish
Reduced installation failure risk
Cleaner detailing and longer lifespan
One supplier for flooring + accessories + adhesives

Typical Gym & Fitness Facility Zoning Layout

A well-designed fitness facility uses multiple flooring systems, each selected based on impact level, activity type, safety requirement, and maintenance needs. Rubber flooring handles equipment and load, while vinyl, sports flooring, turf, and foam mats complete the functional ecosystem.

Recommended Flooring by Zone

Zone	Recommended Flooring	Why This Works
Free Weight Area	PRIMEFIT Solid Rubber Tiles / HD Laminated Rubber Tiles	Maximum impact absorption, vibration control, slab protection
Cardio Area	Homogeneous Vinyl Flooring / Rubber Flooring Rolls	Stable under rolling loads, easy cleaning, seamless movement
Yoga / Stretch Area	Livinn Vinyl Planks	Comfortable, warm feel, easy to clean, aesthetic finish
Dance / Studio	PVC Sports Flooring (Wood Design)	Controlled slip, joint protection, elastic sports performance
Functional Training Zone	Artificial Turf + Rubber Edge Zones	Traction for sleds & agility, rubber for weight drops
Martial Arts / Kids Activity Zone	AKTIV EVA Foam Mats (25–40mm)	Soft impact protection, safe fall zones, body-contact training
Walkways & Circulation Areas	Vinyl Flooring or Rubber Flooring	Durability, hygiene, smooth transitions

Why Choose Primelay for Fitness Flooring?

✔ Complete fitness flooring portfolio under one supplier

✔ Technical consultation & zoning support

✔ Ready stock in Malaysia

✔ B2B project pricing & export capability

✔ Proven installation systems

HD vs Standard Rubber — Technical Comparison

Feature	HD Laminated	Standard Rubber
Surface	Non-porous	Semi-porous
Cleaning	Easy wipe	Scrubbing required
Density	1100–1200 kg/m³ top surface	Lower density overall
Impact Feel	Firm & controlled	Traditional rubber feel

Installation Methods & Technical Guidelines

PRIMEFIT gym flooring systems are designed for different functional and operational requirements. Installation methods must be selected based on product type, usage intensity, and long-term performance expectations.

1. Interlocking Rubber Tiles (Dry Installation – No Glue)

Recommended For

Boutique gyms
PT studios
Retail fitness spaces
Home and semi-commercial gyms

Installation Method

Loose-laid, glue-free system
Subfloor Requirements: Concrete, tiles, or solid screed
Clean, dry, dust-free, and level
Maximum deviation: ±3mm over 2m2

Installation Steps

Acclimatisation
Lay tiles flat in the room for 4-8 hours before installation.

Layout Planning

Start installation from the centre of the room
Dry-lay tiles to confirm alignment and cutting requirements

Tile Installation

Connect tiles using the interlocking edges
Ensure joints are tight with no visible gaps

Perimeter Finishing

Cut border tiles neatly against walls
Install optional edge ramps or transition strips

Key Notes

No adhesive required
Easy to remove or replace tiles
Not recommended for heavy Olympic lifting or repeated high-impact drops

2. Solid Rubber Gym Tiles (Single-Component PU Binder Installation)

Recommended For

Commercial gyms
Free weight zones
CrossFit and functional training areas
Heavy foot traffic environments

Adhesive System

Single-Component Polyurethane (PU) Binder

Subfloor Requirements

Concrete or cement screed only
Fully cured, moisture-free
Flat and structurally sound

Installation Steps

Surface Preparation

Clean subfloor thoroughly
Remove oil, grease, paint, and loose particles

Acclimatisation

Tiles must be acclimatised for 2-4 hours in the installation area.

Adhesive Application

Apply single-component PU binder using a notched trowel.
Use at the back of the tiles as well for best result & perfect bonding.
(Caution: Don’t use too thick a layer of PU binder or contact with moister/water. It may create foam & pop up at the top surface.)
Work in manageable sections

Tile Placement

Place tiles firmly into adhesive
Align edges carefully to maintain consistent joints

Rolling & Setting

Use a floor roller or manual pressure to ensure full contact
Allow adhesive to cure as per manufacturer guidelines

Perimeter & Expansion Gap

Maintain a 10–12mm expansion gap along walls
Cover gaps with skirting or edging profiles

Key Notes

Provides strong bond for high-impact use
Prevents tile shifting and movement
Recommended for long-term commercial installations

3. Rubber Gym Flooring Rolls
(Two-Component PU Binder Installation)

Recommended For

Cardio zones
Aerobic studios
Sports halls
Large seamless gym interiors

Adhesive System

Two-Component Polyurethane (PU) Binder

Subfloor Requirements

Concrete or selflevelled screed
Smooth, dry, and crack-free
Moisture content within acceptable limits

Installation Steps

Pre-Installation Layout

Roll out flooring sheets fully
Allow to relax for 24–48 hours

Adhesive Mixing

Mix PU Binder Part A + Part B according to manufacturer ratio
Use within specified pot life

Adhesive Application

Spread evenly using a notched trowel
Ensure full and consistent coverage

Roll Installation

Lay rubber rolls carefully into adhesive
Avoid trapping air bubbles

Rolling & Seam Treatment

Use a heavy roller to ensure proper bonding
Trim seams tightly for a seamless appearance

Curing Period

Restrict foot traffic for 24 hours
Avoid heavy equipment placement for 48–72 hours

Key Notes

Best solution for large commercial areas
Seamless appearance with superior long-term stability
Highest bonding strength among gym flooring systems

General Installation Do's & Don’ts

DO

Ensure subfloor is clean, dry, and level
Use correct adhesive system for each product type
Allow proper curing time before use
Install edging and skirting for safety compliance

DON’T

Install over carpet or unstable substrates
Skip acclimatisation period
Use petroleum-based cleaners post-installation
Rush equipment placement before adhesive cure

Installation Selection Summary

Product Type	Installation Method	Adhesive
Interlocking Tiles	Loose-laid	No Glue
Solid Rubber Tiles	Full Bond	Single-Component PU
Rubber Rolls	Full Bond	Two-Component PU

Maintenance & Care Guidelines (Commercial Use)

Proper maintenance is critical to ensure the appearance, hygiene, and lifespan of gym rubber flooring. Different rubber systems require different cleaning approaches, especially in commercial fitness environments.

1. Understanding Your Rubber Flooring Type

Standard Rubber Flooring (Solid Rubber Tiles / Rolls)

Semi-porous surface texture
High friction and durability
More difficult to clean
Can trap dust, cement residue, sweat, and fine sand

HD Laminated Rubber Flooring

Smooth, non-porous laminated top layer
Designed for easy cleaning & hygiene
Higher resistance to staining and dust adhesion
Preferred for premium commercial gyms & studios

2. Daily & Routine Maintenance (All Rubber Flooring)

Daily (Recommended)

Dry vacuum using industrial vacuum cleaner
Soft broom sweeping for loose debris
Immediate wipe of sweat or liquid spills

Weekly

Damp mop using microfiber mop
Use pH-neutral cleaner diluted with clean water
Avoid soaking the floor (no flooding)

Monthly

Deep cleaning with auto scrubber (soft pad only)
Low water usage recommended
Allow floor to dry completely before use

3. Maintenance For Standard Rubber Flooring

Key Challenges

Dust and fine sand embed into surface pores
Cement residue bonds to rubber texture
Dark rubber shows whitening if improperly cleaned

Recommended Cleaning Method

Dry Vacuum First (Mandatory). Never mop first. Loose dust will turn into slurry and embed deeper.
Neutral Cleaner Application
Use diluted neutral cleaner
Apply with microfiber mop or soft brush
Mechanical Assistance (If Needed)
Use single-disc scrubber with soft nylon pad
Do NOT use abrasive pads
Rinse with Clean Water
Light damp mop only
Remove chemical residue
Air Dry Completely

Important Notes

Whitening or haze is usually cement or detergent residue, not product defect
Regular deep cleaning is required in dusty environments

4. Maintenance For HD Laminated Rubber Flooring

Advantages

Non-porous surface
Dust and sweat stay on surface
Minimal scrubbing required

Recommended Cleaning Method

Dry vacuum or sweep
Damp mop with neutral cleaner
Spot cleaning for spills
Optional auto-scrubber (soft pad)

Result

Faster cleaning
Better hygiene
Lower long-term maintenance cost

5. Critical Warning Cement, Sand & Renovation Dust Issues

Common Problem

Rubber flooring installed before completion of cement, plaster, or sanding works often becomes permanently stained or difficult to clean.

Why This Happens

Cement dust is alkaline and fine. It penetrates rubber pores (especially standard rubber). When mixed with water, it forms slurry that bonds to rubber surface

Strongly Recommended Prevention

Rubber flooring must be installed AFTER all wet works are completed
If unavoidable:
– Cover flooring fully with floor protection sheets
– Seal joints properly
– Clean daily during construction period

Important Disclaimer

Rubber flooring contamination caused by cement, sand, plaster, or renovation debris is considered site misuse and is not covered under product warranty.

6. What Not To Do (Very Important)

NEVER:

Use bleach, acid, thinner, or solven
Use petroleum-based cleaner
Use steel brushes or hard abrasive pads
Flood the floor with wate
Drag equipment without protective pads

These actions can cause:

Permanent discoloration
Surface degradation
Loss of slip resistance

7. Stain Management & Troubleshooting

White Haze / Dusty Look

Usually cement residue or detergent build-up
Solution: Re-clean with neutral cleaner + rinse

Black Marks / Rubber Smear

Caused by dragging equipment
Use rubber-safe cleaner and soft pad

Odour Issues

Improve ventilation
Clean with mild detergent
Odour usually dissipates within weeks

8. Long-Term Maintenance Tips For Gym Operators

Use rubber feet or mats under heavy equipment
Rotate equipment positions periodically
Assign daily cleaning responsibility
Educate staff on proper cleaning chemicals
Keep entrance mats to reduce dust intake

9. Maintenance Comparison Summary

Feature	Standard Rubber	HD Laminated Rubber
Surface	Semi-Porous	Non-Porous
Cleaning Effort	Higher	Low
Dust Retention	High	Minimal
Cement Sensitivity	Very High	Moderate
Recommended Use	Heavy impact zones	Premium gyms & studios

10. Final Recommendation From Primelay

For facilities where:

Cleanliness perception is critical
Maintenance manpower is limited
Renovation works are frequent

HD Laminated Rubber Flooring is strongly recommended.

Tile VS Roll — How To Choose

Choose Tiles When

Heavy weightlifting is involved
Thickness above 15mm is required
Equipment impact protection is critical

Choose Rolls When

Large cardio or activity areas are planned
Seamless aesthetics are preferred
4–8mm thickness is sufficient

Gym Flooring Thickness Guide

4–8mm

Cardio, yoga, functional zones

10–15mm

Commercial weight areas

25–50mm

Heavyweight and impact zones

Anti-vibration & Acoustic Performance

PRIMEFIT flooring is engineered to reduce vibration and noise transmission, making it ideal for:

Condominium gyms
Commercial towers
Mixed-use developments

This protects adjacent units and ensures long-term tenant satisfaction.

Sustainability & Green Building Support

Manufactured from recycled SBR rubber
Non-toxic MDI binders

The Primelay B2B Advantage

Why Choose Primelay for Gym Flooring

Primelay Flooring is one of Malaysia’s most experienced flooring suppliers with a complete solution for every project.

Why Customers Choose Primelay:

Trusted brand with 10+ years experience
Huge ready-stock in Kajang warehouse
High-quality and variety of rubber gym flooring options
Professional advice for projects and home gym
Fast delivery across Malaysia

You are not just buying a floor — you are partnering with a professional flooring brand with proven results.

Project References

FAQs

What is the best gym flooring for commercial gyms in Malaysia?

High-density rubber gym flooring is the best choice for commercial gyms in Malaysia due to its durability, shock absorption, slip resistance, and ability to withstand heavy equipment and high foot traffic.

Why is rubber flooring preferred for gyms and fitness centres?

Rubber flooring absorbs impact, reduces noise and vibration, protects subfloors, and provides excellent traction, making it ideal for gyms, fitness centres, and training facilities.

What is commercial gym flooring made of?

Commercial gym flooring is typically made from high-density SBR rubber, often blended with EPDM particles, bonded using non-toxic polyurethane binders for durability and safety.