Safety Foam Mats in Malaysia

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☑ Multipurpose use for various space
☑ Great for safety
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☑ Ready Stock in Kajang

Martial Arts Mats, Kids Play EVA Foam Mats in Malaysia

Primelay supplies professional-grade EVA foam flooring systems for martial arts academies, gyms, preschools, indoor playgrounds and multipurpose halls throughout Malaysia.
Our interlocking foam mat systems are engineered for impact absorption, safety, hygiene and fast installation, making them a preferred choice for:
• Judo and Karate dojos
• MMA and grappling studios
• Fitness and functional training gyms
• Preschool classrooms and childcare centres
• Indoor play areas
• Community halls and multipurpose rooms
Unlike consumer toy mats, Primelay’s EVA flooring is designed as a commercial indoor sports-flooring system — modular, durable and supported by technical documentation, project consultation and nationwide delivery.

EVA Foam Flooring Systems for Sports, Play & Fitness

EVA (Ethylene Vinyl Acetate) foam flooring is a modular indoor surface formed by interlocking high-density tiles that create a continuous cushioned platform.
These systems are widely used worldwide as:

Martial arts training floors
Gym puzzle flooring
Preschool safety floors
Indoor playground bases
Yoga and studio surfaces

The performance advantage of EVA flooring lies in its controlled compression, which absorbs impact from falls and jumps while remaining stable under foot traffic.

Foam Mat Catalog

Overview of Primelay Foam Mat Range

Primelay currently supplies two main EVA foam flooring systems:

AKTIV PUZZLE MAT 25

A 25-mm thick interlocking EVA Puzzle mat designed for:

children’s playrooms
preschools
yoga studios
home fitness
multipurpose halls

AKTIV PRO MAT 40

A 40-mm tatami-textured EVA foam flooring system developed for:

judo and karate academies
taekwondo schools
MMA gyms
grappling studios
high-impact training rooms

Both systems share:

high-density EVA foam
reversible two-tone colours
puzzle-edge locking profiles
glue-down or loose-lay options
easy cleaning and maintenance

How EVA Foam Mats Work as a Flooring System

Unlike thin roll-out mats, professional EVA Puzzle flooring forms a layered surface:

structural subfloor (concrete / screed)
adhesive or loose-lay installation
interlocking EVA tiles

This approach produces a stable, shock-absorbing indoor sports floor.

Thickness Guide – 25 mm vs 40 mm EVA Mats

Application	Recommended Thickness
Preschool / Playroom	25 mm
Yoga / Fitness Studio	25 mm
Home Gym/Fitness	25 mm
Karate / Taekwondo	40 mm
Judo / MMA / Grappling	40 mm
Multipurpose Hall	25–40 mm

Martial Arts Flooring Systems

Primelay’s tatami-style EVA mats are purpose-built for professional martial arts training environments where safety, grip and durability are critical. These systems are engineered to absorb repeated impact from throws while maintaining surface stability for footwork drills and sparring sessions.
The textured tatami finish improves traction under bare feet, helping reduce slip risk during fast movement, while the dense EVA core cushions landings and protects joints over long training hours.
They are widely installed in Malaysian:

judo dojos
karate academies
taekwondo halls
MMA gym

This makes Primelay a trusted supplier of martial arts flooring systems in Malaysia for both new academies and facility upgrades.

Judo & Combat Sports Flooring

Grappling-based disciplines such as Judo, Brazilian Jiu-Jitsu and wrestling place intense stress on flooring systems due to repeated takedowns and body-weight impact.
Thicker EVA foam flooring systems are specified for these environments because they deliver:

higher impact absorption
improved joint protection
rapid compression recovery
long-term surface stability

Tatami textures further enhance safety by maintaining controlled grip without causing skin irritation, making them ideal for barefoot combat sports training halls.

Karate & Taekwondo Dojo Floors

Karate and Taekwondo training halls require flooring that supports fast footwork, kicking drills and sparring practice while remaining safe for students of all ages.
Primelay EVA dojo flooring systems allow operators to create professional layouts with:

colour-coded sparring zones
reversible red/blue competition areas
anti-slip training surfaces
quick tile replacement for maintenance

This zoning capability is particularly valuable for Malaysian academies running group classes, grading sessions and tournaments in the same space.

MMA & Grappling Training Floors

Mixed Martial Arts gyms demand multi-functional flooring that can support striking drills, clinch work, takedowns and ground training.
High-density 40-mm EVA foam mats are commonly specified for MMA facilities because they withstand:

repeated takedowns
clinch drills
rolling exercises
circuit-training routines

Their modular design also allows damaged tiles to be replaced individually, reducing long-term maintenance costs for high-usage training centres.

Gym & Fitness Flooring Solutions

In fitness centres and training studios, EVA foam flooring provides a balance between comfort and stability for daily workouts. Please note EVA foam mats only suitable for those areas don’t have equipment or don’t throw heavy weight. EVA are soft in surface compared to rubber flooring & it is suitable to do exercise where soft flooring is needed.
EVA Foam Mat flooring is frequently installed in:

warm-up and stretching zones
group-exercise studios
boxing and conditioning corners
rehabilitation areas

For Malaysian gym operators, EVA puzzle flooring offers a cost-effective and fast-installation alternative to permanent sports flooring systems.

Home Gym Flooring Applications

Home workout spaces are increasingly popular across Malaysia, and EVA foam tiles provide a practical flooring solution for apartments, landed houses and dedicated fitness rooms.
Because they are modular and removable, EVA mats are ideal for homeowners who want flooring that is:

easy to install
simple to relocate
quick to clean
protective of existing tiles or timber floors

They are commonly used in yoga areas and free-movement workout zones without heavy equipment.

Yoga, Pilates & Studio Flooring

Yoga and Pilates studios require flooring that feels comfortable under bare feet while providing stable footing for balance-focused poses.
Smoother-surface EVA tiles deliver:

barefoot comfort
firm yet cushioned support
improved acoustic control
warm-to-touch flooring in air-conditioned rooms

This makes EVA foam flooring suitable for boutique fitness studios, wellness centres and multipurpose classrooms.

Kids Playroom & Home Safety Flooring

Children’s play spaces must prioritise fall protection, hygiene and bright visual zoning.
Primelay EVA mats meet these needs through soft-landing surfaces, easy-to-wipe finishes and colour-mixing capabilities that help define activity zones.
They are ideal for:

baby crawling areas
toddler playrooms
reading corners
learning spaces

These features make EVA play mats a popular choice for Malaysian households and childcare environments alike.

Preschool & Kindergarten Flooring

Preschools and kindergartens use EVA foam flooring systems to create safe, comfortable indoor environments where children can play, learn and rest.
Common installation areas include:

classrooms
activity rooms
nap zones
indoor play halls

The cushioning layer helps reduce injury risk from slips and falls, making EVA foam flooring a trusted option for early-education facilities.

Multipurpose Hall Temporary Flooring

Community halls, school activity rooms and event spaces require flooring systems that can adapt to changing programmes throughout the week.
EVA foam flooring supports:

sports classes
dance lessons
children’s programmes

Because the tiles are modular, layouts can be reconfigured or partially removed, making them practical for Malaysian multipurpose facilities.

Indoor Playground Flooring

In commercial indoor playgrounds, EVA foam mats act as an essential base layer beneath soft-play structures, climbing frames and interactive equipment.
They serve as:

impact-absorbing fall-protection surfaces
hygienic wipe-clean floors
modular systems for phased upgrades

This flexibility allows operators to maintain safety standards while refreshing layouts over time.

Hospital, Therapy & Rehab Applications

Physiotherapy clinics and rehabilitation centres use EVA foam flooring to create low-impact environments for patient recovery and movement therapy.
Typical applications include:

balance-training areas
fall-recovery zones
gentle exercise rooms

The cushioning reduces strain on joints and helps support patients regaining mobility.

Reversible Colour Zoning Systems

Two-tone EVA tiles allow operators to design functional layouts for training and supervision.
Common zoning uses include:

sparring-area demarcation
competition squares
brand-colour layouts
children’s activity zones

These visual cues help improve safety, class organisation and facility aesthetics.

Safety & Impact-Absorption Technology

High-density EVA foam absorbs shock through controlled compression and rebound, dispersing impact forces created by falls, jumps and throws.
This technology reduces stress on ankles, knees and hips, making EVA flooring suitable for high-use sports facilities and child-focused environments.

Tatami Textures & Anti-Slip Surfaces

Tatami-patterned surfaces enhance traction during barefoot martial arts training, helping athletes maintain balance without excessive friction.
For children’s areas and studios, smoother finishes provide comfortable movement while still offering sufficient slip resistance for indoor safety requirements.

Installation System Overview

Primelay EVA flooring systems can be installed using several professional methods depending on permanence and usage intensity.

Options include:

loose-lay interlocking systems
PU adhesive bonding or using water base acrylic glue/vinyl glue
All installations require a flat, dry and stable subfloor to ensure long-term performance.

Subfloor Preparation

Proper subfloor preparation is essential for gym flooring, dojo floors and preschool installations.

Typical preparation steps include:

moisture testing
levelling compound application
crack repair
surface cleaning

These measures ensure the EVA tiles sit evenly and maintain structural stability.

Maintenance & Cleaning

Routine maintenance keeps EVA foam flooring hygienic and visually presentable in high-traffic facilities.

Recommended practices include:

daily sweeping or vacuuming
damp mopping with mild detergent
avoiding harsh chemicals
periodic inspection of tile joints

Damaged tiles can be replaced individually to extend service life.

Durability, Lifespan & Warranty

Commercial EVA flooring systems are designed for long-term use in gyms, dojos and childcare centres.

Key durability features include:

high-density foam construction
reinforced puzzle edges
replaceable tile systems
manufacturer warranty coverage
spare-tile availability

This reduces lifecycle costs for Malaysian facility operators.

Environmental & Child-Safety Positioning

Primelay EVA systems are formulated for indoor safety environments and childcare facilities.

They are:

non-toxic
recyclable
suitable for children’s spaces
designed for controlled indoor use

This makes them appropriate for preschools, therapy rooms and home play areas.

Why Choose Primelay as Your Malaysia Supplier

Primelay is an established Malaysian flooring specialist supporting sports and education projects nationwide.
Clients benefit from:
✔ technical project consultation
✔ nationwide logistics
✔ installation coordination
✔ contractor support
✔ specification documents and TDS

Contractor & Institutional Solutions

Primelay works closely with:

Building Contractors

Interior Designers

School Operator

Gym Chains

Property Developers

We provide BOQs, drawings, samples and product recommendations tailored to project needs.

Foam Mats vs Rubber Gym Flooring

Many Malaysian facilities use both systems together in zoned layouts.

Foam Mat	Rubber Gym Flooring
Ideal for martial arts, play zones and studio spaces that require cushioning	Typically specified for heavy-weight training areas and powerlifting platforms.